Induction Hardening Machine

The Induction Hardening Machine often used in gears, bearings, shaft parts, valves, cylinder liners and various Quenching and heat treatment of mechanical parts. It has the characteristics of high melting efficiency, good power saving effect, uniform metal composition, less burning loss, fast temperature rise, and easy temperature control. It is suitable for various metals Smelting occasion.

Advantages of Induction Hardening Machine

• Constant power output, faster melting speed and more obvious power saving effect.

• The zero-pressure frequency sweep software starts, which can better meet the requirements of frequent starts.

• The production operation is simple, the material in and out is flexible, and the degree of automation is high, which can realize online production;

• The heating speed of the workpiece is fast, the oxidation and decarburization is less, the efficiency is high, and the quality of the forging is good;

• The heating length, speed and temperature of the workpiece can be precisely controlled; the workpiece is heated evenly, the temperature difference between the core and the surface is small, and the control accuracy is high;

• The integrated design of the sensor furnace body, different sensors are designed with quick-change joints, which is simple and convenient to replace;

• All-round energy-saving optimization design, low energy consumption, high efficiency, and lower production cost than coal-fired production;

• Meets the requirements of environmental protection, has little pollution.

• Machine Structure

◆  The machine bed is casting iron ( HT250 );

◆  Workpiece feed pneumatic control, automatic loading & unloading;

◆   Quenching by TG-30 high frequency machine;

◆  Set processing time manually according to processing requirement;

◆  Total Power：35KW

• Loading & unloading Mechanism

◆   With automatic loading & unloading mechanism;

◆  Except for loading & unloading, the rest action should be carried out with the welding;

◆  The frame can meet different size valve and easy to adjust;

◆   When loading & unloading mechanism failure, no material or full on rack, the warning alarm will be ring and automatic cycle will stop;

• Control System

◆   Adapt Japan Mitsubishi system and servo system, Built-in PLC, With enough spare points;

◆   Operation panel has the total cumulative number, the class cumulative number, cleared, and can set adjustment permissions;

◆  The machine has dust-proof, cooling and dehumidification functions to adapt the working sit environment；

With alarm device;

◆  Feeding stroke is no-contact proximity switch；

• Location Method

◆  Adjusted cylinder limited control 

Induction Harden Machine is special purpose machine for engine valve. it is used to process engine valves (inlet valves and exhasut valves) in cars, motorcycles, trucks, and other engine valves.