Friction Welding Machine is widely used in aerospace, automobile manufacturing, petrochemical, power equipment, machinery manufacturing and other fields.
The friction welding machine has won a high reputation in the industry for its excellent operating convenience and impeccable welding quality. It simplifies the operating process, greatly optimizes the working environment, and makes a qualitative leap in production efficiency. At the same time, its energy-saving characteristics are remarkable, which greatly reduces energy consumption.
The energy-saving design concept of this welding machine is particularly prominent. It abandons the need for additional consumables and leads a more green and environmentally friendly production trend. During operation, it does not produce any harmful radiation, providing workers with a safe and healthy working environment and effectively protecting the ecological environment. In terms of welding efficiency, the friction welding machine has shown amazing strength, far exceeding traditional welding methods, ensuring a shortened production cycle and reduced costs.
What is even more commendable is that the friction welding machine has strong versatility and can easily cope with the welding needs of various materials. The reason why its welding quality can reach such a high level is inseparable from a series of finely controlled factors: from precise speed adjustment to accurate grasp of friction time, from reasonable pressure application to additional forging pressure reinforcement, and then to the fine control of workpiece deformation in the top forging stage, every link reflects the exquisite technology and the ultimate pursuit of quality..
Substantial material cost reduction with the use of bimetallic components;
Minimal heat-affected zone allows for welding of semi-finished parts;
Ultra-fast welding cycles;
Eliminates the need for edge preparation, additional filler materials, shielding gases, spatter, fumes, and radiation emissions ;
Reduced energy requirements;
Superior weld quality: joints that match or exceed the strength of the base materials;
Eliminates the need for edge preparation, additional filler materials, shielding gases, spatter, fumes, and radiation emissions;
Capable of welding a wide range of metals, including combinations like copper to aluminum, copper or aluminum to steel, titanium to stainless steel, and more.
Upsetting force | 320 KN | 400 KN | 800 KN |
Welding diameter | φ16mm~φ50mm | φ25mm~φ65mm | Φ40mm~φ856mm |
Rotating fixture clamping length | 50mm~300mm | 50mm~350mm | 100mm~380mm |
Mobile fixture clamping length | 70mm~800mm | 100mm~1250mm | 250mm~1400mm |
Slide stroke | 320mm | 320mm | 400mm |
Spindle RPM | 1450r/min | 1200r/min | 0-1000r/min |
Cycle time | 100-150 pcs/hour | 80-120 pcs/hour | 20-60 pcs/hour |
Main motor power | 40kw | 55kw | 112.75 kw |
The Servo Friction Welding Machine series (320KN-400KN-800KN) is a precision solid-phase welding solution, ideal for mass production in industries like automotive, aerospace, and energy. It excels in welding diverse metals such as Cu-Al, steel, titanium, and stainless steel combinations without the need for edge preparation or filler materials. Its efficiency, low energy consumption, and ability to create welds as strong as the parent material make it perfect for high-stakes applications requiring robust and reliable joints.
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